shixiaojinshubowenguanbofengdeduanlieshiyouyucailiaozhongdejiazawuzaochengde。cailiaozhongjiazawudecunzaipohuailejinshucailiaojitizuzhidelianxuxing,zaochenglejinshuzuzhidebujunyunxing,jiangdilejinshudesuxingherenxing。zaiwailizuoyongxia,zaigaichuchuxianduanliejijubuzuzhituoluo,bingdaozhijinshubowenguanbofengkailiebingshixiao。
無(wu)論(lun)是(shi)采(cai)用(yong)液(ye)壓(ya)成(cheng)形(xing)還(hai)是(shi)機(ji)械(xie)脹(zhang)形(xing)方(fang)法(fa),在(zai)以(yi)往(wang)的(de)加(jia)工(gong)經(jing)曆(li)中(zhong)未(wei)出(chu)現(xian)過(guo)金(jin)屬(shu)波(bo)紋(wen)管(guan)在(zai)成(cheng)形(xing)過(guo)程(cheng)中(zhong)波(bo)峰(feng)開(kai)裂(lie)的(de)現(xian)象(xiang)。發(fa)現(xian)波(bo)峰(feng)裂(lie)紋(wen)後(hou),又(you)采(cai)用(yong)同(tong)批(pi)材(cai)料(liao)重(zhong)新(xin)投(tou)製(zhi)金(jin)屬(shu)波(bo)紋(wen)管(guan)。成(cheng)形(xing)後(hou),未(wei)見(jian)到(dao)類(lei)似(si)現(xian)象(xiang)出(chu)現(xian)。
對失效金屬波紋管裂紋、斷口以及加工過程等情況進行初步分析後,判斷該裂紋和斷口與材料成分分布不均有關。
1.破損原因判定
材料分析結果表明,材料的化學成分和力學性能均符合GB/T3280-2007標準的規定。金相分析結果顯示,材料為正常奧氏體組織;daizhuangzuzhicunzaishiyouyujinshubowenguancailiaojinglengjiagongchengxinghouziranchanshengde。liewenquhongguanchengneiaowaituxingtai。weiguanxingmaoxianshiweitongtouxingjizuzhituoluodetezheng。zaituoluozuzhidebianyuanjiqiqianbiaomianduanmianjuncunzaichengmijijilianzhuangfenbudejiazhahuojiazawu。jiazawudecunzaipohuailejitizuzhidelianxuxing。dangbowenguanneibiaomianshouyashi,waibiaomianchengshoulayinglizuoyong,daozhiquexianquyujubutuoluo。
2.失效原因分析
shixiaojinshubowenguanbofengdeduanlieshiyouyucailiaozhongdejiazawuzaochengde。cailiaozhongjiazawudecunzaipohuailejinshucailiaojitizuzhidelianxuxing,zaochenglejinshuzuzhidebujunyunxing,jiangdilejinshudesuxingherenxing。zaiwailizuoyongxia,zaigaichuchuxianduanliejijubuzuzhituoluo,bingdaozhijinshubowenguanbofengkailiebingshixiao。